Real-time inspection at full line speed.
Every part is imaged as it passes the camera and judged against your defect rules in milliseconds. Bad parts are rejected automatically, uncertain ones go to your quality team.
Every part, not a sample
Each part gets its own image and verdict: PASS, DEFECT or REVIEW, stored with a timestamp.
15 to 60 ms per image
Fast enough for lines up to 1,200 parts per minute per camera without slowing anything down.
Automatic rejection
Air jets, pushers, flippers or diverters are triggered through a PLC output or 24 V digital signal.
Review, not guesses
When confidence falls below your limit, the part is routed to review and the image is sent to the quality team.
Runs at the line
An edge computer next to the camera makes every decision locally. The line keeps inspecting if the network drops.
Many products, one line
Switch product recipes from the HMI or the PLC when the line changes over. The right model loads in seconds.
From camera trigger to reject bin.
Clear rules for every decision.
- Uncertain results go to reviewThe quality team sees the image and makes the call. Their answer teaches the model.
- Reject rules are set and approved by youNothing is rejected automatically until your team signs off the rule and the pilot results.
- Images and models belong to youThey are never used to train models for other customers.
- Cameras point at productsFields of view are set on the conveyor, not on the people working the line.
Vision Inspector at a glance
| Inspection time | 15 to 60 ms per image, depending on resolution and number of defect types |
|---|---|
| Line speed | Up to 1,200 parts per minute per camera; multiple cameras per line supported |
| Verdicts | PASS, DEFECT (with type, size and location), REVIEW (with confidence) |
| Reject outputs | 24 V digital I/O, OPC UA, Modbus TCP, EtherNet/IP, PROFINET via gateway |
| Product changeover | Recipe switch from PLC tag or HMI, under 5 seconds |
| Runs on | Edge computer at the line with GPU; works fully offline |
| Defects detected | Scratches, cracks, dents, burrs, chips, stains, misprints, missing or misplaced components, wrong color, foreign material |
Asked by quality teams
What happens if the edge computer stops?
A watchdog signal tells the PLC that inspection is not running, so the line can stop or divert parts according to your own rules. Parts are never silently passed.
Can it measure as well as detect?
Yes. Defects are measured in millimeters using the calibrated field of view, so rules like "reject scratches longer than 1.5 mm" work as written.
How are false rejects kept low?
You set separate limits for reject and review. Borderline parts go to review rather than the reject bin, and the pilot reports the false reject rate before you go live.
Turn the knob to your line speed.
A 5% manual sample checks 5,760 of them. NanoQuantumAI checks all 115,200, and keeps a picture of each one.